![\"\"](\"https:\/\/controldepiso.com\/wp-content\/uploads\/2024\/12\/Imagen1-4.png\")
<\/p>\n
If errors are not allowed to occur on the production line, then the quality will be high and the work will be little. This increases customer satisfaction and decreases costs at the same time. The result is of high value for the customer. Not only is it the simple concept, but usually the tools and\/or devices are also simple.<\/p>\n
A distinction must be made between errors and defects to achieve zero defects.<\/p>\n
- \n
- A mistake is any unplanned deviation.<\/li>\n
- A defect is the consequence of a mistake. It is a product that deviates from specifications or does not meet customer expectations.<\/li>\n<\/ul>\n
<\/p>\n
\n
\nPoka Yoke systems involve 100% inspection, as well as feedback and immediate action when defects or errors occur. This approach solves the problems of the old belief that 100% inspection takes a lot of time and work, so it comes at a very high cost.
\n<\/strong>
\n<\/span><\/p>\n
\n![\"\"](\"https:\/\/controldepiso.com\/wp-content\/uploads\/2024\/12\/Imagen2-1.jpg\")
\n<\/strong><\/p>\n
\nseven Steps to Achieving a Poka Yoke.
\n<\/strong><\/p>\n\n\n
\n ![\"\"](\"http:\/\/proalnet.com\/wp-content\/uploads\/2018\/05\/art30_1.jpg\")
<\/td>\nQuality processes.<\/strong> Design a robust quality process to achieve zero defects.<\/td>\n<\/tr>\n \n ![\"\"](\"http:\/\/proalnet.com\/wp-content\/uploads\/2018\/05\/art30_2.jpg\")
<\/td>\nElimination of Errors.<\/strong> Use a methodology to solve a robust problem by directing defects to zero.<\/td>\n<\/tr>\n \n ![\"\"](\"http:\/\/proalnet.com\/wp-content\/uploads\/2018\/05\/art30_4.jpg\")
<\/td>\nRemove the \"Root Cause<\/strong>\" from errors.<\/td>\n<\/tr>\n \n ![\"\"](\"http:\/\/proalnet.com\/wp-content\/uploads\/2018\/05\/art30_6.jpg\")
<\/td>\nUse a team environment.<\/strong> Value the knowledge of the teams, experiment to increase improvement efforts.<\/td>\n<\/tr>\n \n ![\"\"](\"http:\/\/proalnet.com\/wp-content\/uploads\/2018\/05\/art30_8.jpg\")
<\/td>\nGet it right the first time.<\/strong> Using the resources to develop the functions correctly the first time.<\/td>\n<\/tr>\n \n ![\"\"](\"http:\/\/proalnet.com\/wp-content\/uploads\/2018\/05\/art30_10.jpg\")
<\/td>\nEliminate decisions that don't add value.<\/strong><\/td>\n<\/tr>\n \n ![\"\"](\"http:\/\/proalnet.com\/wp-content\/uploads\/2018\/05\/art32_3.png\")
<\/td>\nImplement an incremental continuous improvement approach:<\/strong> Implement improvement actions immediately and focus on incremental improvements, efforts don't have to result in 100% improvement immediately.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n <\/p>\n
\n\n
\n ![\"\"](\"http:\/\/proalnet.com\/wp-content\/uploads\/2018\/05\/art32_Check.png\")
\n
\n
\nDescribe the defect
\n<\/strong>
\n<\/span><\/td>\n
\n
\nShow the defect rate, Form a team for defect prevention.
\n<\/strong>
\n<\/span><\/td>\n<\/tr>\n\n \n
\n
\nIdentify the places where
\n<\/span>
\n<\/strong><\/div>\n<\/td>\n
\n
\nDefects are discovered, Defects are produced.
\n<\/strong>
\n<\/span><\/td>\n<\/tr>\n\n
\n
\n
\nIdentify the errors
\n<\/strong>
\n<\/span><\/td>\n
\n
\nAnd deviations from the standards in the operation where defects are produced.
\n<\/strong>
\n<\/span><\/td>\n<\/tr>\n\n
\n
\n
\nDetail the procedures
\n<\/strong>
\n<\/span><\/td>\n
\n
\nIn standard elements of the operation where defects are produced.
\n<\/strong>
\n<\/span><\/td>\n<\/tr>\n\n
\n
\n
\nIdentify the Red Flag conditions
\n<\/strong>
\n<\/span><\/td>\n
\n
\nThese are conditions in the manufacturing process that commonly or potentially cause the errors where defects occur: Investigate (analyze) the causes of each error\/deviation. Ask why the error happens until identifying its source or root cause.
\n<\/strong>
\n<\/span><\/td>\n<\/tr>\n\n
\n
\nIdentify the Red Flag conditions
\n<\/strong>
\n<\/span><\/td>\n
\n
\nRequired to prevent the error or defect: List alternatives, methods\/ideas to eliminate or detect the error.
\n<\/strong>
\n<\/span><\/td>\n<\/tr>\n\n \n
\n
\n
\nDevelop a Poka Yoke device
\n<\/strong>
\n<\/span><\/td>\n<\/tr>\n\n
\n
\nImplement Poka Yoke
\n<\/strong>
\n<\/span>
\n<\/td>\n<\/tr>\n\n
\n
\nMeasure the change after implementation
\n<\/strong>
\n<\/span>
\n<\/td>\n<\/tr>\n\n
\n
\nVerify the maintenance of the Poka Yoke
\n<\/strong>
\n<\/span>
\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/p>\n
![\"\"](\"https:\/\/controldepiso.com\/wp-content\/uploads\/2024\/12\/Imagen3-2.png\")
<\/p>\n<\/p>\n
![\"\"](\"https:\/\/controldepiso.com\/wp-content\/uploads\/2024\/11\/aboutUs.png\")
<\/strong><\/a><\/p>\nIf you want to receive articles like this by email, sign up!\u00a0 Click Here.<\/a> <\/span><\/span><\/strong><\/p>\n